Electrochemical techniques play a pivotal role in various industrial applications, serving as fundamental processes for metal extraction and purification. Electrolysis is a method that drives a non-spontaneous chemical reaction using an electric current. This process involves passing an electric current through an electrolyte, leading to the decomposition of the compound. Metal ions migrate and deposit at the cathode, while non-metal ions accumulate at the anode. Electrolysis is widely utilized in industries such as aluminum, copper, and zinc production, as well as in the refining of precious metals, chlorine production, and water purification.

Electrowinning is a highly efficient technique used to recover metals in their purest form from metal-rich solutions, typically following a leaching process. By applying an electric current to a solution containing dissolved metal ions, the ions are reduced and deposited onto the cathode as solid metal. This method is extensively employed in the mining industry for extracting valuable metals such as copper, gold, and silver from their ores. Additionally, electrowinning is a key process in the recycling industry, enabling the recovery of metals from scrap materials, thus promoting sustainability and resource efficiency.

Our Electrolysis and Electrowinning Systems are designed to deliver maximum efficiency and superior performance in metal recovery and purification. Engineered to meet the demands of modern industry, these systems optimize energy consumption and enhance process control. Utilizing advanced electrochemical technology, they ensure high-purity metal recovery while minimizing operational costs. Their corrosion-resistant and modular design provides long-term durability and ease of maintenance, making them a reliable solution for industrial applications. With optimized current distribution and state-of-the-art electrode design, our systems significantly reduce energy consumption while ensuring consistent process efficiency. Ideal for metal refining, recycling, and electroplating applications, our electrowinning solutions offer a sustainable, cost-effective approach to metal recovery.

Electrolysis Systems - Technical Selection Table

Model Cell Volume (L) Processing Capacity (kg/day) Electrode Area (m²) Current Density (A/m²) Voltage Range (V) Power Consumption (kWh/kg)
ES-50 50 10 0.5 200 2–4 2.5
ES-100 100 20 1 200 2–4 2.5
ES-200 200 40 2 200 2–4 2.4
ES-300 300 60 3 220 2–4.5 2.4
ES-400 400 80 4 220 2–4.5 2.3
ES-500 500 100 5 230 2–4.5 2.3
ES-600 600 120 6 230 2–5 2.2
ES-800 800 160 8 230 2–5 2.2
ES-1000 1000 200 10 240 2–5 2.1
ES-1500 1500 300 15 240 2–5 2.1
ES-2000 2000 400 20 250 2–5.5 2.0
ES-2500 2500 500 25 250 2–5.5 2.0
ES-3000 3000 600 30 250 2–6 1.9
ES-4000 4000 800 40 250 2–6 1.9
ES-5000 5000 1000 50 250 2–6 1.8

Electrowinning Systems - Technical Selection Table

Model Cell Volume (L) Processing Capacity (kg/day) Cathode Area (m²) Current Density (A/m²) Voltage Range (V) Power Consumption (kWh/kg)
EW-50 50 15 0.6 220 2–4 2.4
EW-100 100 30 1.2 220 2–4 2.4
EW-200 200 60 2.4 220 2–4.5 2.3
EW-300 300 90 3.6 230 2–4.5 2.3
EW-400 400 120 4.8 230 2–5 2.2
EW-500 500 150 6.0 230 2–5 2.2
EW-600 600 180 7.2 240 2–5 2.1
EW-800 800 240 9.6 240 2–5 2.1
EW-1000 1000 300 12 250 2–5 2.0
EW-1500 1500 450 18 250 2–5.5 2.0
EW-2000 2000 600 24 250 2–5.5 1.9
EW-2500 2500 750 30 250 2–5.5 1.9
EW-3000 3000 900 36 250 2–6 1.8
EW-4000 4000 1200 48 250 2–6 1.8
EW-5000 5000 1500 60 250 2–6 1.7

 

NOTE: Our company manufactures systems in a wide range of capacities, from laboratory scale to industrial scale. To receive a price quote for your desired capacity, please send an email to

info@proses-makina.com

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