SEGMENTED CHANNEL GEOMETRY
The Zig-Zag Air Separator is specifically engineered to deliver exceptional separation performance in battery recycling applications. Utilizing a multi-stage cross-flow separation system (8 to 15 stages), it efficiently separates light materials from heavier fractions. At lower air velocities, lighter materials are removed, while heavier materials require higher air flow rates for effective separation. The optimized Zig-Zag design and precision-engineered angles ensure superior separation of aluminum and copper from black mass. Integration with mechanical crushing systems significantly enhances overall recycling efficiency, streamlining the process and reducing the need for complex downstream treatments.
The Zig-Zag Air Separator features an advanced segmented channel geometry, designed to optimize material flow and enhance separation precision. Each segment guides particles through controlled airflow zones, promoting the progressive release of agglomerates and improving the separation of fine fractions. This channel design ensures uniform airflow distribution and minimizes material buildup. Through its multi-step separation process, the system effectively breaks down material agglomerates and improves material flow, boosting process efficiency. A specially designed ventilator rotor disk guarantees a consistent airflow, ensuring stable operation and high throughput even under varying process conditions. Optional airflow regulation enables operators to maintain consistent product quality by adapting to variations in feedstock characteristics. Additionally, integrated cleaning valves within the separator channel allow for quick and easy maintenance, minimizing downtime and maximizing operational reliability.
With its high efficiency, precision separation, and long-term operational reliability, the Zig-Zag Air Separator is the ideal solution for battery recycling operations seeking to optimize material recovery and promote a cleaner, more sustainable process.
