SCALABLE AND FLEXIBLE
SCALABLE AND FLEXIBLE
A Chemical Leaching System is a vital component in the battery recycling process, designed to extract rare metals such as copper, manganese, cobalt, nickel, graphite, and lithium from the solid materials obtained through mechanical separation. The versatile system can process various types of batteries, providing valuable flexibility for customers.
The process involves dissolving the rare metals using specific chemicals, transforming them from a solid state into a liquid solution. Once dissolved, the solution undergoes a precipitation process to remove impurities, and a filter press separates the solid residues. The loaded leach solution then moves on to solvent extraction.
THE AGITATED TANK SYSTEM
The Chemical Leaching System consists of specially designed tanks that utilize mechanical agitation to maximize contact between the black mass and leaching reagents. This system enhances mass transfer rates, ensuring uniform distribution of reagents and optimizing the dissolution of target metals. Designed for industrial-scale operations, the Chemical Leaching System integrates durable mechanical engineering with advanced control systems.
The system operates with precise control over factors such as temperature, level, pressure, and mixer speed, all of which are crucial for the process’s efficiency and reliability. With high leaching efficiency, precise automation, and a robust structural design, the system reduces operational costs while increasing recovery rates.
Heat management plays a critical role in the leaching process. The system incorporates external jackets, internal coils, or heat exchangers to regulate temperature and maintain optimal reaction conditions. Effective heat transfer sustains leaching efficiency while preventing overheating, ensuring maximum operational safety.
Proses Makina is dedicated to supporting every step, from maintenance to training, ensuring smooth operation and long-lasting machinery. Proses Makina’s commitment to resource recovery and waste minimization aligns with environmentally friendly practices, making it an appealing option for environmentally conscious customers.
