The crystallizer is a precision-engineered piece of equipment designed for controlled crystallization in various industrial processes. Operating on the principles of supersaturation, it facilitates crystal growth in liquids, making it essential in sectors such as mining and chemicals. With customizable parameters, this crystallizer ensures precise control over crystal size and quality, contributing to efficient product separation and purification. Integrated with a heat exchanger and condenser, the crystallizer offers a hybrid process that allows for flexible operation. This hybrid approach enhances control over particle size distribution and increases the final product yield by 25%.

The state-of-the-art thermal management system integrated into the unit minimizes thermal gradients, ensuring uniform crystal formation. An insulation layer surrounding the crystallization vessel, along with a heat recovery system, helps maintain temperatures and reduce heat loss, thereby improving energy efficiency.Integrated energy recovery systems equipped with variable frequency drives can reduce energy consumption by up to 30% compared to conventional designs. The stirring mechanism is engineered to create an optimal flow pattern within the crystallization vessel, ensuring uniform distribution of solutes and promoting consistent supersaturation conditions. Various stirring mechanisms, including mechanical, magnetic, and air lift systems, are employed based on the material characteristics.

Crystallizer - Technical Selection Table

Model Crystallization Capacity (kg/h) Tank Volume (m³) Cooling Capacity (kW) Agitator Power (kW) Operating Temp Range (°C) Approx. Weight (kg)
CR-100 100 1 20 2 -10 ~ +30 3000
CR-200 200 2 35 3 -10 ~ +30 4500
CR-300 300 3 50 4 -10 ~ +30 6000
CR-500 500 5 75 5.5 -15 ~ +30 8500
CR-800 800 8 110 7.5 -15 ~ +30 11000
CR-1000 1000 10 140 11 -20 ~ +30 14000
CR-1500 1500 15 200 15 -20 ~ +30 18000
CR-2000 2000 20 250 18.5 -20 ~ +30 22000
CR-2500 2500 25 320 22 -20 ~ +30 26000
CR-3000 3000 30 400 30 -20 ~ +30 30000
CR-4000 4000 40 500 37 -20 ~ +30 36000
CR-5000 5000 50 620 45 -20 ~ +30 42000
CR-6000 6000 60 740 55 -20 ~ +30 48000
CR-8000 8000 80 950 75 -20 ~ +30 55000
CR-10000 10000 100 1200 90 -20 ~ +30 65000

 

NOTE: Our company manufactures systems in a wide range of capacities, from laboratory scale to industrial scale. To receive a price quote for your desired capacity, please send an email to

info@proses-makina.com

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