MATERIAL SEPARATION in the AIR STREAM
The Air Separator is designed to efficiently separate materials based on differences in particle size and density. These systems create a fluidized environment in which particles are suspended in an air stream and classified according to their aerodynamic behavior, influenced by gravity and inertial forces. Integrated Cyclone Separators are used to remove particulate matter from exhaust gases through a high-speed, spiraling air motion within the cyclone chamber. This creates centrifugal force, which drives heavier particles toward the outer wall of the cyclone, where they fall into a collection chamber. Meanwhile, lighter particles and clean air are directed upward and sent to subsequent filtration stages. The use of cyclones reduces particulate emissions and prevents clogging in downstream filters, ensuring a more stable and efficient operation.
After the shredding or crushing stages, the material stream, consisting of plastics, metals, fibers, and fine dust, is processed through the air separator to achieve a precise separation between light and heavy fractions. Lightweight components, such as plastics, foils, and papers, are extracted via controlled airflow, while heavier items like metals and dense particles are collected separately. By significantly enhancing the purity of valuable outputs, particularly metals, air separators contribute directly to higher recovery rates and increased profitability.
Key features include:
High-capacity, continuous operation design
Efficient removal of coarse particles before filtration units
Reduced particulate emissions and improved environmental compliance
Optimized airflow for improved energy efficiency
Wear-resistant construction suitable for abrasive materials
The air separator minimizes the presence of fine dust in downstream operations, improving workplace safety and reducing explosion risks. Integrating air separation prior to magnetic and eddy current systems optimizes overall system performance and throughput. As a highly cost-effective and energy-efficient solution compared to chemical or thermal separation methods, air separators represent a critical investment for operations aiming to maximize material recovery, reduce operational costs, and ensure consistent product quality.
