Roll crushers are widely used in the mining industry for their ability to efficiently handle materials that are friable, sticky, frozen, or less abrasive. They are particularly effective in processing limestone, coal, chalk, gypsum, phosphate, and soft iron ores, making them an ideal solution for various mining and mineral processing operations. Their capability to maintain consistent product size while minimizing fines makes them a preferred choice for many applications. Although roll crushers are not typically used as primary crushers for hard ores, they have been successfully applied as secondary crushers for softer ores like chalcocite and chalcopyrite. To ensure optimal performance, choke feeding is not recommended, as it can lead to irregular particle sizes. Both open and closed circuit crushing configurations are used, with closed circuits incorporating screening at mesh sizes smaller than the crusher setting to control the final product size precisely.

The working principle is straightforward: standard spring roll crushers use two horizontally rotating cylinders that apply compression force to crush the material in a single pressure action. Unlike jaw and cone crushers, which progressively break down material through repeated nipping, roll crushers achieve uniform particle size in a single step, ensuring efficiency and consistency.

Roll Crusher - Technical Selection Table

Model Capacity (tons/hour) Feed Size (mm) Discharge Size (mm) Roll Diameter (mm) Motor Power (kW) Approx. Weight (kg)
RC-100 5 – 15 ≤50 ≤5 300 15 2000
RC-200 10 – 25 ≤70 ≤5 400 22 3000
RC-300 20 – 40 ≤90 ≤5 500 30 4000
RC-400 30 – 60 ≤120 ≤5 600 45 5000
RC-500 50 – 80 ≤150 ≤5 700 55 6000
RC-600 70 – 100 ≤180 ≤5 800 75 7000
RC-700 90 – 120 ≤200 ≤5 900 90 8000
RC-800 110 – 150 ≤220 ≤5 1000 110 9000
RC-900 130 – 170 ≤250 ≤5 1100 132 11000
RC-1000 150 – 190 ≤280 ≤5 1200 160 13000
RC-1100 170 – 210 ≤300 ≤5 1300 185 15000
RC-1200 190 – 230 ≤320 ≤5 1400 200 17000
RC-1300 210 – 250 ≤350 ≤5 1500 220 19000
RC-1400 230 – 270 ≤380 ≤5 1600 250 21000
RC-1500 250 – 300 ≤400 ≤5 1700 280 23000

 

NOTE: Our company manufactures systems in a wide range of capacities, from laboratory scale to industrial scale. To receive a price quote for your desired capacity, please send an email to

info@proses-makina.com

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