E-Waste Recycling Systems
Electronic Waste Recycling Plant and Precious Metal Recovery Systems
Proses Makina designs and manufactures electronic waste recycling plants according to customer capacity, material type and process requirements. Our e-waste recycling systems are developed for efficient processing, high purity recovery and minimum material loss during operation.
Electronic waste contains valuable metals such as copper, gold, silver, palladium and platinum. With the right recycling technology, these metals can be recovered from printed circuit boards, electronic components, cables and other e-waste materials through physical, pyrometallurgical and chemical treatment processes.
The complete electronic waste recycling process is designed in three main stages: Physical Treatment, Pyrometallurgical Treatment and Chemical Treatment. Each stage is engineered to improve recovery efficiency, reduce environmental impact and provide a user-friendly industrial operation.
Physical Treatment System
The physical treatment stage is the first step of the e-waste recycling process. In this stage, raw materials are reduced in size, separated from impurities and prepared for further metal recovery operations.
- Shredders and Crushers: The system is designed to reduce the particle size of electronic waste materials and separate unwanted impurities. It includes shredders, crushers, separators and conveyor lines for efficient pre-treatment.
- Separation and Conveyor Lines: Material handling and separation units help prepare electronic waste for downstream recovery processes. These systems support stable feeding, efficient transfer and controlled processing.
- Vacuum Transfer Unit: The pre-treatment unit is designed to minimize material loss and reduce environmental effects. Vacuum transfer technology helps prevent dust release and supports cleaner production conditions.
Physical treatment systems are especially important for processing printed circuit boards, electronic components and mixed e-waste materials before thermal or chemical recovery stages.
Pyrometallurgical Treatment System
Pyrometallurgical treatment is used to separate and recover metals through high-temperature processing. This stage helps remove base metals such as lead and tin while preparing precious metals for further refining.
- Melting Furnace: The melting unit is designed for the recovery and refining of precious metals from electronic waste and jewellery scrap ashes. It can reach temperatures up to 2000°C and includes an integrated air treatment system with jet-pulse filtration for safer and cleaner operation.
- Mold Casting Unit: The mold casting system is designed to produce anodes for the electrolysis unit. It includes its own pre-heating system and mold structure, providing low operating cost, easy maintenance and reliable casting performance.
This stage plays an important role in precious metal recovery from e-waste, especially when processing materials that require thermal separation before electrolysis or chemical refining.
Chemical Treatment System
The chemical treatment stage is designed to recover and refine high-value metals with high purity. Proses Makina provides complete chemical process solutions for copper, silver, gold, palladium and platinum recovery from electronic waste materials.
- Electrolysis Unit: Process cells and power adjustment units are used to recover high purity copper and silver. The system includes chemical preparation tanks and sludge filtration units. It is designed for smokeless production and controlled operation.
- Chemical Refining Unit: Proses Makina provides chemical refining systems and technical training for the production of high purity gold, silver, palladium and platinum. The system is designed with an air treatment unit and works under safe process conditions.
- Waste Water Treatment Plant: After chemical operation, process waste water is transferred to the neutralization system. The package treatment unit is controlled from a single operation panel and treats waste water according to acceptable discharge parameters.
Turn-Key E-Waste Recycling Solutions
Proses Makina provides turn-key solutions for electronic waste recycling plants, including engineering, machinery production, installation, process consultation and operator training. Each system can be designed according to the customer’s capacity, raw material type and target metal recovery process.
Our recycling technologies are suitable for companies working in e-waste recycling, PCB recycling, precious metal recovery, copper recovery and industrial recycling operations. With efficient machine design and process know-how, Proses Makina helps businesses achieve safer, cleaner and more profitable recycling operations.
Electronic Waste Recycling Plant Video
Product Photos
